Just When It Was All Going So Well…

The draw bore pegs are in the breadboard ends and the dovetail sides are ready to glue on. I often find glue-ups a little stressful, so I tried to assemble everything that I would need before I began.  The weather has been a little warm, and I was concerned about the open time that I would have before the glue started to dry.

Everything I will need assembled and ready to start the glue-up.

Everything I will need assembled and ready to start the glue-up.

So far, so good.  I started applying the glue and I was moving like lightning.  I coated the edge of the bench, the sapele board, the dovetails, and the sockets.  I put the tails into the sockets and proceeded to close the joint by driving the tails in with a mallet.

And then, disaster struck…

As I feared the center pin broke off.

As I feared the center pin broke off.

I can’t say that I was too surprised.  As soon as I had cut the pins/sockets on the breadboard ends, I saw the flaw in my design.  What I should have done was to make the tongue on the bench end about 3 inches from each side.  I could have then left more sapele behind the pins on the breadboard ends.

At this point, with the glue tacking up, I was starting to panic about being able to get the joints fully closed in time.   I managed to do it and got all of the clamps in place.

All the clamps on and left to dry.

All the clamps on and left to dry.

The center pin on the other end also broke off.  Damn, damn, damn.

And the other end too.

And the other end too.

I have to give some thought to how I will fix this.  Well, I suppose hide this would be a better term, since there’s no fixing this one.

The other side went a little better.  I’ll post more on that soon.

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